Device and method for the thermal treatment of unshelled eggs

ABSTRACT

The invention is relating to device for the controlled heating and cooling and conservation of eggs ( 18 ) that is provided with an oven space ( 13 ) with a carrier plate ( 7 ) with holders for the positioning of the eggs ( 18 ) substantially upright and a spray device ( 12 ) for the cooling of same with a coolant, and which is further provided with a heating element ( 11 ) for the generation of steam, whereby a fan ( 14 ) is provided that allow said steam to be subjected to a forced flow whereby this steam flows over the eggs ( 18 ) in order to heat the eggs, whereby said carrier plate ( 7 ) has openings ( 16 ) such that at least part of said steam is guided along the side of the eggs ( 18 ) to the underside of the carrier plate ( 7 ) so that the underside of the eggs ( 18 ) is heated.

The invention is relating to a device for the controlled heating andcooling of eggs which is provided with an oven space with a carrierplate with holders for placing the eggs in a more or less verticalposition and a spray device for the cooling of the eggs with a coolantand is further provided with a heating element for producing steam. Thisdevice makes it possible to pasteurise the eggs or to cause thempartially to set in order to obtain what are generally referred to ashard-boiled or soft-boiled eggs.

The devices known according to the current state of the art for heatingand/or cooling eggs have the disadvantage that they do not allow theprecise control of the heating or cooling of eggs. It appears that theshape of the temperature curve of the heating and subsequent cooling orquenching of the eggs is critical to the characteristics of the treatedeggs.

When eggs are boiled with the aid of the devices known according to thecurrent state of the art, it appears that it is virtually impossiblerepeatedly to boil soft-boiled eggs in which the white is fully set andthe yolk of the egg is not set, and in which the yolk has reached asufficiently high temperature to destroy any bacteria that it maycontain.

Furthermore, according to the state of the art, the shell of boiled eggshas a very variable attachment to the white of the egg. As a result itis a common occurrence when shelling traditionally boiled eggs that partof the set white of the egg is removed together with the eggshell.

It has also been observed that the yolk of an egg boiled according tothe state of the art, does not lie in the centre of the egg. During theboiling of the egg, the yolk in fact moves up towards the eggshell sothat a boiled egg is obtained in which the white is not uniformly set.

Furthermore the device and the method according to the state of the artdo not offer any certainty about the bacterial safety of thesesoft-boiled eggs.

The invention attempts to remedy these disadvantages by proposing adevice and method for heating and cooling eggs that produces virtuallyperfectly boiled eggs that are easy to shell and which have the yolklocated in the centre of the egg. Furthermore the invention makes itpossible to obtain eggs with a desired degree of setting of the whiteand/or the yolk.

The device and the method, according to the invention, also make itpossible to pasteurise eggs without causing the white or the yolk toset, whereby the processing characteristics of the egg are markedlyimproved compared to those of unpasteurised eggs.

To this end means are provided that permit aforesaid steam to besubjected to a forced flow, whereby this steam flows over the carrierplate from a first extremity to the opposing second extremity of same sothat the upper side of the eggs are heated, whereby said carrier plateis provided with openings so that at least a part of said steam isguided along the side of the eggs to the underside of the carrier plate.

According to the invention the device is purposely fitted with apreferably removable oven plate mounted between the carrier plate andthe bottom of the oven space so that a free space is created between thelatter and the oven plate.

According to the invention aforementioned spray device comprises in anadvantageous way at least one sprayer that allows aforementioned coolantto be sprayed as a cylindrical jet of coolant with an annular section.

Said sprayer has in a particularly advantageous fashion a cone-shapedhole that opens into a spray opening whereby said liquid is squirted viaa canal adjacent to the circumference of this opening so that thisliquid rotates in the opening and is thus guided into the oven space viaaforesaid spray opening.

In a specific embodiment said spray opening has a diameter of 1 to 2.5mm and this is by preference substantially equal to 2 mm.

Said spray device has liquid lines that connect said sprayer to thesource of the liquid, whereby the length of these lines is substantiallythe same for all sprayers.

According to a preferred embodiment of the device, according to theinvention, this is provided with a preferably removable liquid reservecomprising two compartments, where a first compartment has at least onevalve that admits liquid to said spray device and/or the heatingelement, and where a second compartment is provided with at least oneinlet opening so that liquid can flow from the oven space into thissecond compartment.

According to the method according to the invention for heating orcooling eggs so that they set at a predetermined point or forpasteurising them, the eggs, which may be at differing initialtemperatures, are placed next to one another on a carrier plate placedin an oven space, whereby the latter is preheated in accordance with apredetermined temperature curve by means of steam to a temperature ofbetween substantially 95° C. and 110° C. and by preference to 98° C. Theeggs are then cooled with the aid of a coolant for a period of 10 to 50seconds, by preference from 15 to 30 seconds, before the eggs havereached such a high temperature in their cores that bacteria aredestroyed. After cooling, the eggs are maintained in the oven space at atemperature that lies below the setting temperature of the yolk whilethe core temperature of the eggs rises further as a result of heattransmission from the surrounding white to a temperature at whichbacteria are destroyed.

According to a preferred embodiment of the method, according to theinvention, to obtain eggs of which only the white is set, the oven spaceis heated by means of steam for 6.2 to 6.8 minutes whereby, when thecore of the eggs has reached a temperature of between 45° and 50° C.,the oven space is subsequently cooled to a temperature of between 55° C.and 65° C. and by preference to about 60° C.

Other particularities and advantages of the invention will be apparentfrom the description given below of an embodiment of the method and thedevice, according to the invention; this description is given merely byway of example and does not in any way limit the scope of the claimedprotection; the reference numbers used below refer to the attachedfigures.

FIG. 1 is a schematic perspective drawing of a first embodiment of thedevice according to the invention whereby certain parts have been leftout.

FIG. 2 is a schematic perspective drawing of this first embodiment ofthe device according to the invention whereby other parts have been leftout.

FIG. 3 is a schematic longitudinal section along the plane III-III shownin FIG. 1 of the device according to the invention.

FIG. 4 is a schematic plan view of the device according to theinvention.

FIG. 5 is a schematic perspective view of the constituent parts of aspray plate of the device according to the invention.

FIG. 6 is a schematic cross-section of a part of a spray plate with asprayer.

FIG. 7 is a schematic perspective drawing of a second embodiment of thedevice according to the invention, whereby certain parts have been leftout.

FIG. 8 is a graph that shows the temperature of the oven space and thecore of the eggs as a function of time.

FIG. 9 is a schematic perspective drawing of a third embodiment of thedevice according to the invention.

FIG. 10 is a schematic perspective drawing of the disassembled parts ofthe device illustrated in FIG. 9.

FIG. 11 is a schematic side-view of the same device as in FIGS. 9 and 10which presents a transparent protective cover.

FIG. 12 is a graph that shows the course of the temperature of the eggsand the oven space during pasteurisation as a function of time.

The same reference numbers in the various figures relate to the same orsimilar elements in the various figures.

The device according to the invention, as represented in FIGS. 1 and 2,shows two sidewalls located opposite each other, which are notrepresented in the figures and which join to back wall 1 and a plate 2that constitutes the bottom plate of the device. The upper side of thedevice consists of a plate which, for the clarity of the figures, islikewise not shown. A rectangular frame 3 is provided on the front ofthe device on which a swing-down closing door 4 is installed in order toshut the device. A water reservoir 5 that can be removed from the deviceso that it can be emptied or filled is provided below this door 4.

In addition the device is provided with an oven plate 6 which more orless extends between the sidewalls of the device and on which a carrierplate 7 rests for the positioning of the eggs, which are not shown inFIGS. 1 and 2. This carrier plate 7 stands by means of two parallelextended vertical ribs 8 and 9 that are perpendicular to the frame 3 onsaid oven plate 6 such that a free space 10 is formed between the latterand the carrier plate 7.

Above the oven plate 6 and under the plate which forms the upper side ofthe device a so-called spray plate 12 extends which is connected via apump 46 to a water reservoir 5. In this way an oven space 13 is formedunder the spray plate 12 in which said carrier plate 7 and the ovenplate 6 are located.

The oven space 13 is bounded on the underside by a bottom plate of whichthe edges connect to the vertical sides of the oven 50, 51 and 52. Theseoven walls 50, 51, and 52 connect on their upper side to aforementionedspray plate 12.

On the front side the oven wall is formed by aforesaid closing door 4.

On the rear wall 1 a heating element 11 is provided that consists of anelectrical boiler for the generation of steam. The heating element 11 isconnected to a ventilator 14 which is located between this heatingelement 11 and the oven plate 6 in order to blow steam into the ovenspace 13 above the carrier plate 7.

Next to the heating plate 11 and the oven space 13 an electronic controlunit 15 is also provided for the device.

The carrier plate 7 is provided with square openings 16 with roundedcorners that constitute holders for the vertical positioning of eggs. Tothis end these openings 16 are provided with projections 17 that lie inthe plane of carrier plate 7. When an egg is positioned in such a holderthe egg will thus partly project under the carrier plate 7, whereby itbears on said projections 17 in such a way that the opening 16 is notentirely filled with the corresponding egg. In the embodiments of thecarrier plate shown in the figures each opening 16 is provided with foursuch projections 17.

In the longitudinal section of the device according to the inventionshown in FIG. 3, eggs 18 are shown that are positioned more or lessupright. That is to say the eggs 18 rest with their most rounded ends onthe carrier plate 6 against the projections 17. Furthermore this figureshows the closing door 4 in a vertical position so that it shuts saidoven space 13.

The closing door 4 is provided with an opening 58 level with the ovenplate 6. This opening 58 is semi-cylindrical in shape and extends overthe entire width of the oven plate 6 in such a way that steam in thespace below the carrier plate 7 and above the bottom plate 6 can flowvia this opening 58 over the underside of the oven space to fan 14 andwhich can return this steam back over the eggs.

Said fan 14 is by preference of the elongated type and extends overvirtually the entire width of oven space 13. The presence of saidopening 58 in the closing door 4 which thus works in conjunction withfan 14 means that the steam is evenly distributed over the eggs placedin the device independently of the number of eggs located in the ovenspace 13.

When the carrier plate 7 is not entirely filled with eggs, a uniformheating of the eggs is thus nonetheless obtained.

Furthermore a removal duct 59 is provided that connects the oven space13 with an exhaust pipe 60. This exhaust pipe 60 leads via one extremityto an opening 61 under the closing door 4. The other end of the exhaustpipe 60 works in conjunction with a fan 62 that draws in air from thesurroundings so that this ambient air is mixed with the steam in theexhaust pipe 60. In this way there is no danger that a person standingin front of opening 61 might be burnt by the extracted steam.

As is apparent from this figure the water reservoir 5 has an oblongshape and is provided with a handle 19 that allows the water reservoirto be removed from the device in a simple way.

The water reservoir 5 has two compartments 20 and 21 separated from oneanother by a bulkhead 22. This bulkhead 22 extends between the sides ofthe water reservoir 5 and is inclined, where the higher end 23 islocated on the side of the handle 19, while the lower end 24 is locatedagainst the side wall opposite this handle 19. In this way liquid in theupper compartment 20 will always flow to the lower part 24.

Furthermore a valve 25 is provided in the side wall of compartment 20near said lower part 24 of the bulkhead 22. This valve works inconjunction with a water pipe not shown in the figures that is connectedto a heating element 11 via a pump 26. In this way this valve 25 ensuresthat water from the upper compartment 20 can flow to the heating element11 with the aid of the pump 26.

The lower compartment 21 has two inlet openings 55 that connect to twotubular connecting pieces 27 that extend through said upper compartment20 to an opening 29 provided in the upper surface 28 of water reservoir5.

Further there is a tubular drain channel 30 provided that extends fromthe bottom plate 31 of the oven space 13 to aforesaid opening 20 in theupper surface 28 of water reservoir 5. In this way water on the bottomplate 31 can flow via the drain channel 30 and the connector piece 27 tosaid lower compartment 21.

In order to allow this lower compartment 21 to drain in a simple fashionwhen it is removed from the device, said connector pieces 27 are locatednear to the two opposing edges of the upper surface 28. It is thuspossible to allow the liquid to flow from this compartment 21 along afirst connector piece 27 when the water reservoir 5 is placed verticallyon one side, while air is sucked in in compartment 21 via the secondconnector piece 27.

To fill the upper compartment 20 with water the upper surface 28 isprovided with at least one opening not shown in the figures.

FIG. 4 shows a schematic plan view of the device according to theinvention. As can be clearly seen in this figure two spray plates 12 areprovided next to one another which each have a connection opening 32 fora water line not shown in the figures.

Each of the spray plates 12 are formed by three plates installed oneabove the other, 33, 34 and 35.

A first plate 33 forms the upper side of the oven space and consists bypreference of a hard plastic that can withstand temperatures of up to110° C. In this plate 33 conical sprayers 36 and liquid channels havebeen milled out. FIG. 6 schematically shows a section of such a sprayer36 with a channel 37. The sprayer 36 opens at its smallest diameter viaa spray opening 47 into the oven space 13 and is positioned in such away that it is located almost centrally above a corresponding opening 16in carrier plate 6. The spray opening 47 has by preference a diameterbetween 1 and 2.5 mm, and is usually virtually equal to 2 mm.

Furthermore the liquid channel 37 connects tangentially to the largestdiameter of the sprayer 36 so that a liquid, flowing under sufficientlyhigh pressure from channel 37 into the sprayer 36 undergoes a rotationalmotion.

In order to limit the transfer of heat from the oven space 13 throughthe spray plate 12, the material of the plate 33 is partly milled awayin the vicinity of the channels 37 so that recesses 38 are obtained incountersunk relief, separated by strengthening ribs 39. In this way theplate 33 has upstanding strengthening ribs 39 and channel walls 40.

This first plate 33, represented in FIG. 5, is provided with severalsprayers 36 that are connected via a distribution chamber 41 to anequally long liquid channel 37.

A second plate 34 is mounted against this first plate 33 in which acentral cylindrical distribution space 42 is milled. Multiple liquidchannels 43 of equal length depart from this latter space 42 and issuein drill holes that extend perpendicularly through plate 34. Each drillhole 44 operates in conjunction with a corresponding distribution space41 of the first plate 33 in such a way that liquid brought into thedistribution space 42 via liquid channels 43 and drill holes 44 can flowto the distribution spaces 41 and ultimately reach the sprayers 36 viathe liquid channels 37.

Each distribution chamber 41 is made cylindrical so that the liquidentering them via the drill holes 44 is subjected to a rotationalmotion. As a result of this rotational motion of the liquid there is avirtually uniform pressure on the walls of the distribution chamber 41and in this way the same rate of flow arises in the liquid channels 37that issue into the distribution chamber on the circumference of same.

Furthermore material is also milled away in this second plate 34 suchthat the walls 45 of the liquid channels 43 are raised in comparisonwith this plate 34.

A third plate 35 is mounted against the second plate 34 such that thechannels 43 of this second plate are closed off on their upper side bymeans of plate 35. Said connection opening is provided in this thirdplate 35 which in consequence is located virtually centrally above thedistribution space 42.

In this way liquid that reaches the cylindrical distribution space viaconnection opening 32 is entirely distributed in the latter, so that thesame liquid flow rate is pushed through each of the channels 43.

The connection opening 32 is connected via a water line not shown in thefigures to valve 25 of said upper compartment 20 of water reservoir 5.In this way water can be pumped with the aid of a pump 46 provided forthis purpose from this upper compartment to the sprayers 36. This pump46 is by preference realised in such a way that this water is sent tothe sprayers at a pressure of 0.3 to 0.5 bar.

As the length of the water line and the channels 37 and 43 is equallylong for each sprayer 36 a virtually identical jet of water 48 isobtained at each spray hole 47 at virtually the same moment in time.

This liquid jet 48 has as schematically shown in FIG. 6 an annularsection, whereby the jet 48 changes from a conical form to a cylindricalform as the distance from the spray hole 47 becomes greater. In this wayaccording to the invention a spray jet with an annular section is bymeans of a spray device, which comprises spray plate 12 with sprayers36, obtained above each opening 16 in the carrier plate 7.

The control unit 15 of the device according to the invention works inconjunction with a temperature meter that measures the temperature inthe oven space 13, such as for example a thermocouple. Furthermore thiscontrol unit also works in conjunction with a time counter and with saidspray device and this controls the admission of steam to the oven space13.

The embodiment of the device according to the invention as illustratedin FIG. 7 shows a spray device that is different from the embodiment ofthe device described here above.

In this way the embodiment of the device shown in FIG. 7 shows twosprayers 56 and 57 located in two opposing sidewalls 50 and 51 of theoven space 13. Each of these sprayers 56 and 57 allow the entire ovenspace to be sprayed with liquid from reservoir 5. In order to spray alleggs 18 to the same extent during the cooling, these sprayers 56 and 57are by preference installed in such a way that they spray liquid intothe oven space 13 in turns.

It is of course possible to provide more than two sprayers in thedevice. For an embodiment of the device according to the invention inwhich large numbers of eggs can be placed, it may be necessary toinstall several sprayers in order to cool all the eggs in accordancewith the same temperature curve.

In an advantageous embodiment of the device according to the inventionit is furthermore provided with a vibratory source that ensures that theliquid that is present in the oven space 13 or in the boiler 11 isevaporated or atomised. This vibratory source is by preference made of apiezo-electrical material such that ultrasonic vibration with afrequency of between 1 and 3 MHZ can be achieved. Vibration of this kindpermits water to be evaporated to a large extent at relatively lowtemperatures, such as room temperature. For example when heating theliquid in the boiler 11 this is subjected to vibration during a periodof 3 minutes at a temperature of 25° to 30° C.

In this way a relatively high level of humidity of at least 50% tovirtually 100% is achieved in the oven space 13. This evaporated watercondenses on the eggs that are located in the oven space 13 and moistensthem. In this way it is ensured that the heat absorption of the eggs isconsiderably improved and made uniform when these eggs are subsequentlyheated with steam.

Furthermore said vibratory source ensures that the eggs 18 are vibratedat a frequency of between 1 and 3 MHZ. This vibrating causes the yolk ofthe eggs 18 to rise so that it is substantially in the centre of theeggs.

It is a matter of fact that eggs are usually stored standing vertically,whereby the most rounded end and the air chamber of the egg pointsupwards. It appears that the egg yolk in eggs kept in such a way risesso that it is virtually next to this air chamber. When such eggs areplaced in the device for the preparation of soft-boiled or hard-boiledeggs this takes place by preference by placing them vertically in thedevice whereby they rest with their most rounded end and the air chamberon said carrier plate.

By subjecting the eggs to vibration by means of said vibratory sourcefor a period of more or less 2.5 to 3.5 minutes, and preferably for 3minutes, during the heating of the eggs, the yolk rises so that it liescentrally in the eggs in the so-called natural position.

The length of time during which the eggs are vibrated depends on thetemperature curve in the oven space 13 and is experimentally determinedfor each type of egg and then programmed with the aid of the controlunit 15.

When the yolk has reached this position, the yolk has set to such anextent by reason of the heating of the oven space that the yolk takes upa fixed position vis a vis the white of the egg.

In an interesting embodiment of the device according to the invention itis furthermore provided with an electromagnetic source of radiation toheat the eggs. This electromagnetic source of radiation produces inparticular so-called microwaves, which are generally known.

This radiation source is by preference used in combination with saidheating element 11, which produces steam, in order to prevent the eggsfrom bursting by the application of excessively high power to theradiation source.

When, however, the eggs are only heated with the aid of said radiationsource, the radiation source required for heating 60 “medium” eggs witha total weight of between 3.18 kg to 3.78 kg from 5° C. to 58° C. has apower of 1.2 KW. When power of this magnitude is applied the eggs reacha temperature of 58° C. after roughly 8 minutes. Of course this islikewise possible for eggs in other weight classes. This embodiment ishighly interesting for the pasteurisation of eggs.

In order to determine what power is required to heat the eggs, atemperature meter is provided in the oven space that for exampleconsists of an infra-red sensor that measures the temperature curve of arandomly selected egg in the oven space for a particular period of time.This temperature curve is for example measured for a period of 2minutes.

The device described above makes it possible to apply the methodaccording to the invention for the boiling of eggs.

Pursuant to this method uncooked eggs in their shells 18 are placed inthe oven space 13. These eggs 18 are positioned vertically in theopenings 16 in the carrier plate 17. That is to say the most rounded end49 of the eggs protrudes to some extent below the carrier plate 7.Subsequently the closing door 4 is closed so that the oven space isvirtually entirely sealed off from the surroundings.

In a following step the oven space 13 is heated with steam from theheating element 11 to a temperature between 95° and 110° C. Good resultsare obtained when the oven space 13 is heated to a temperature of moreor less 98° C. After a period of time of 6 to 7 minutes the eggs arecooled using the said spray plate by water at room temperature during 10to 50 seconds, in particular during 15 to 30 seconds and the oven space13 is then maintained at a temperature of between 50° C. and 65° C.

When the oven space 13 is thus maintained at this consumptiontemperature of between 50° C. and 65° it is possible to keep the eggs along time without further setting of the yolk or the white occurring.This makes it possible among other things to use the device or themethod according to the invention in self-service counters so thatconsumers can always be sure of having a virtually perfect soft-boiledegg and the certainty that harmful bacteria in the egg have beendestroyed.

When heating the eggs the outer layer of the egg is first heated, whilethe heating of the core of the eggs takes much longer by reason of therelatively slow diffusion of heat in the egg. As a result it isimportant that the eggs 18 are cooled before they have reached thedesired temperature in their centre as it has been determined that afterthe cooling of the eggs and the oven space there will be a further riseof the core temperature as a result of the continued diffusion of theheat still in the egg.

When the eggs are cooled too late, the continued diffusion of heat inthe eggs will cause the entire egg to set after a certain period oftime.

The temperature ultimately desired in the core of the eggs is thusdependent on the extent to which the eggs are to set.

In order to avoid possible bacterial infection in eggs care must betaken to ensure that the temperature reached in the core is sufficientlyhigh to ensure that all bacteria possibly present in the egg aredestroyed. The temperature required is known and for a period of heatingof 2 to 3 minutes is virtually equal to 60° C.

In FIG. 8 two curves are shown which show the course of the temperatureas a function of time for the preparation of soft-boiled eggs in whichonly the egg white has set. A first curve 53 shows the course of thetemperature in the oven space 13, while a second curve 54 shows thecourse of the temperature measured in the core of the eggs.

In this way the oven space is heated for about 6.5 minutes with steamfrom a temperature of 35° C. to 97° C. During this heating of the ovenspace the core temperature of the eggs rises from about 15° C. to about48° C. When the eggs are sprayed with a coolant, namely water at roomtemperature, for 20 seconds the core temperature of the eggs continuesto rise to about 62°, while the temperature in the oven space ismaintained at a virtually constant 60° C. When said closing door 4 isopened, the temperature in the oven space 13 falls almost immediately toroom temperature, which is about 23° C.

However it is also possible to maintain the temperature of the ovenspace 13 at more or less 60° C. without there being any further settingof the eggs.

By using the device and the procedure according to the invention it isfor example possible to boil a number of eggs in the oven space so thatthey are hard-boiled, while the remaining eggs are soft-boiled. Toachieve this the eggs that are to be hard-boiled are cooled for ashorter period of time than the eggs which are to be soft-boiled.

Furthermore soft-boiled eggs can after being for example cooled outsidethe device to a temperature between 2° C. and 22° C. be again placed inthe device and be again heated and cooled perhaps together with raw eggsin accordance with the method according to the invention so that theseeggs are once again brought to consumption temperature.

The invention furthermore also concerns a method for the pasteurisationof unshelled eggs. Pursuant to this method the eggs are heated until thecore, in particular the centre of the yolk, has reached a temperature ofbetween 53° C. and 65° C., and preferably between 57° C. and 61° C., andmaintained at this temperature during a sufficiently long period of timefor the bacteria present in the eggs to be destroyed. The temperaturerequired for destroying bacteria, such as for example salmonella, issufficiently known. American patent documents U.S. Pat. No. 5,843,505and U.S. Pat. No. 6,004,603 give in both their FIG. 1 a chart thatillustrates the relationship between temperature and the period of timeduring which this temperature must be maintained in order to destroybacteria.

In order to achieve a sufficiently high temperature in the eggs asquickly as possible, the eggs are by preference warmed simultaneously bysteam and microwave radiation. It has in fact been determined that whenmicrowaves are used the yolk of the eggs is heated more quickly than thewhite of the egg.

Furthermore it appears that the appearance of the white, namely itscolour among other things, changes when it is maintained for a certainperiod of time to the pasteurisation temperature of between 53° C. and65° C. Consequently it is important after heating up the eggs, to coolthem as quickly as possible to a temperature below 45° C. The eggs arethus cooled for example to a temperature between 5° and 25° C.

By cooling in this way the desired temperature of the eggs is reachedwithin 15 to 120 seconds thus avoiding the occurrence of this colourchange in the white of the egg.

The eggs are cooled by preference by irrigating them or spraying themwith water at a temperature of between 5° C. and 25° C.

When the eggs are cooled down after the core has been exposed forvirtually 3.5 minutes to a pasteurisation temperature of 60° C., itappears that the appearance of the egg white and the yolk of the eggscan hardly be distinguished from that of unpasteurised eggs.

In another example the core of the eggs, namely the centre of the yolk,is maintained at a temperature of 57° C. and the eggs are then cooled.Here too it was determined that as a consequence of the cooling of theeggs there was virtually no change in the white or the yolk of the eggs.

It is thus in this way possible pursuant to this procedure to pasteuriseeggs very quickly without causing significant changes in the propertiesof same. By heating eggs which are at room temperature using bothmicrowave radiation and steam the eggs can be fully pasteurised in lessthan 30 minutes when a pasteurisation temperature of 60° in the core ofthe eggs is applied.

The temperature curve for another example of egg pasteurisation is givenin the graph of FIG. 12. This figure shows two curves. The first curve82 shows the temperature evolution in the oven space while the secondcurve 83 represents the temperature evolution in the core of the eggs.In this example, the oven space that contains the eggs has been heatedwith steam from substantially 23° C. to 61° C. in 60 seconds, wherebysubsequently, the temperature in the oven space has been maintainedduring ca. 940 seconds at a temperature of about 62.5° C., and, finally,the oven space was cooled for about 40 seconds to about 25° C. byspraying the eggs with water. During this process the temperature at thecore of the eggs is between 59° C. and 61° C. for about 4 minutes.

In the case of such rapid heating of the oven space, and therefore alsoof the eggs, pasteurised eggs are obtained, whereby the egg white nearthe shell has already more or less set while the egg white around theyolk is still transparent. The contents of such a rapidly pasteurisedegg is slightly more viscous than a non-pasteurised fresh egg but it canhowever be used without any problem for processed food stuffs, such asfor preparing fried or scrambled eggs.

The eggs are moistened in an advantageous fashion before heating withthe help of water vapour at a relatively low temperature formed by theultrasonic vibration of the water in said heating element. In this waythe heat transfer between the eggs and the steam is considerablyimproved.

The dimensions of the device according to the invention as representedin the figures are chosen such that it can be installed in a kitchen inthe same way as a conventional oven. By adjusting the dimensions andshape of the device according to the invention, it can be made suitablefor handling only a few eggs or a very large number of eggs.

Furthermore the upper compartment of the water reservoir can be replacedby a connection to a conventional water supply, while the lowercompartment can be replaced by a drain pipe leading to a connection tothe drains.

A third embodiment of the device, according to the invention, is shownin FIGS. 9 and 10. This device has a protective cover 63 which can beremoved from a housing 64. The protective cover 63 is in the shape of asemi-ellipsoid and its circle-shaped edge 65 fits onto the housing 64.This protective cover 63 surrounds an oven space 13 which is closed atthe bottom by a ring-shaped oven plate 6 which has a centralcircle-shaped opening 6′.

Besides this oven plate 6, the housing 64 also comprises a firstcompartment 66 which contains an electronic control unit for the deviceand a water reservoir that consists of two separate compartments 20 and21. The latter two compartments 20 and 21 are U-shaped such that theypartly surround the aforementioned first compartment 66.

On the aforementioned oven plate 6 rests a ring-shaped carrier plate 7which has holes in order to hold the eggs 18 upright on this carrierplate 7 in the oven space 13 as shown in FIGS. 10 and 11. This carrierplate 7 is made preferably from a wired structure in order to ensureadequate circulation of steam around the eggs 18.

The device further is provided with a ventilator 14, in a co-axialposition with the aforementioned oven plate 6 and the carrier plate 7,which extends above the circle-shaped opening 6′. This ventilator 14 hasshort blades 69 which run practically parallel to its shaft. Inaddition, the ventilator 14 has a ventilator housing 67 that separatesthe ventilator 14 on the sides and at the top from the oven space 13 andthat has openings 68 along its entire circumference at the height of theventilator 14, in order to let the steam flow over the eggs 18.

The ventilator 14 is driven via its shaft 70 by means of an electricalmotor 71 which is mounted in the aforementioned first compartment 66.

The shaft 70 of the ventilator 14 is partly situated in a cylindricalcoaxial sleeve 72 with respectively on top of each other a layer ofthermal insulation 73, a cooking plate 74 surrounded by a sealing ring75 and a connecting piece 76.

The boiling plate 74 comprises a heating resistor so that water on theplate can be heated to produce steam. In this respect, the connectingpiece 76 is connected to the boiling plate 74 so that a cylindricalboiling vessel is produced. The steam that is produced by means of theboiling plate 74 leaves the boiling vessel via the aforementionedopening 6′ in the oven plate 6 and as such the steam is extracted by theventilator 14 that distributes the steam via the aforementioned openings68 of the ventilator housing 67 over the eggs 18.

Further, a pump 77 is mounted in the compartment 66 of the housing 64that works in conjunction with the bottom compartment 21 of saidreservoir in order to distribute the water from this compartment 21 viaa water pipe 78 over the eggs 18.

The water pipe 78 leads, in particular, to the centre and above theventilator 69 via an opening 84 which is provided in the spherical topside 79 of the ventilator compartment 67. When the ventilator 69 isworking, the water that comes out of the water pipe 78 is attracted bythe ventilator and squirted through the openings 68 of the ventilatorhousing 67 and the water is spread over the eggs 18.

This makes it possible to moisten the eggs 18 before they are subject tothermal treatment or to cool the eggs rapidly when the thermal treatmenthas finished. By varying the rotation speed of the ventilator 14, thespeed of the squirted water varies and the water is distributed over theeggs 18 substantially evenly and over substantially the entire ovenspace 13.

In order to regulate the temperature of the steam in the oven space 13,the said oven plate 6 has a temperature sensor 80 that co-operates withthe said electrical control unit and that measures the temperature ofthe oven space 13.

The water that is thus transferred from the bottom compartment 21 intothe oven space 13 ends up on the oven plate 6 which has a conicalsurface so that the water flows to the said central opening 6′ and tothe said boiling plate 74.

The connecting piece 76 that connects to said opening 6′ also has aso-called overflow, which is not shown in the figures, which evacuatesthe water when the latter exceeds a pre-set level in the said boilingvessel to the top compartment 21.

Furthermore, the oven plate 6 along the inside of the said opening 6′has a series of upright teeth 81 at a small distance from each other. Inthe case of an egg 18 breaking, these teeth 81 prevent egg white or yolkor even egg shell from going through the said opening 6′ with the water.Since any egg white or yolk that is deposited on the oven plate 6 willset immediately, this can then be stopped by the said teeth 81.

So in order to boil eggs hard or soft or to pasteurise them, theprotective cover 63 is removed from the housing 64 and the eggs 18 areplaced on the said carrier plate 7 in the oven space 13. Subsequently,the protective cover 63 is placed back on the housing 64 in order toclose the oven space 13.

The bottom compartment 21 of the reservoir is filled with water andplaced in the housing 64. This water is then used during the cooking ofthe eggs 18, to generate steam by means of the boiling plate 74 on theone hand, and on the other hand as cooling water to cool the eggs 18rapidly after they have been heated by the steam.

By means of a control panel which is not shown in the figures, it ispossible to select the desired thermal treatment for the eggs.

Notwithstanding that in the aforementioned embodiment of the device,according to the invention, the water pipe 78 constitutes a simplespraying device, it is however possible to provide a different sprayingdevice.

It is possible, for example, that each egg 18 is irrigated with water bymeans of individual sprays. It is also possible to squirt water againstthe inner walls of the protective cover 63 from the oven plate 6,whereby the inner wall above the eggs 18 is uneven so that water wouldbe guided onto the eggs 18 from these uneven parts.

The water pipe 78 in an alternative version of this embodiment of thedevice could be co-axial with the said ventilator shaft 70 and, forexample, coincide with said shaft 72.

It is clear that although the parts in the aforementioned version of thedevice mainly have an axial symmetry, the device can be executed in avariety of geometrical shapes.

During the pasteurising or the preparing of eggs, the oven space 13 isheated with only part of the power that is available for the heating ofthe oven space. For example, this means that only 80% of the availablepower is used to heat the oven space from about 35° C. to 50° C. Forthis process, the time necessary to reach the 50° C. in the oven spaceis measured. From this data, which is a measure for the thermal heatcapacity, the amount of power that is necessary in the other part of thepasteurising process in order to obtain the desired temperature curve,is calculated.

In this description steam is understood as every form of water in thegas phase. This may be both water vapour resulting from the boiling ofwater in said heating element or water that has been atomised in theoven space using said vibratory source.

Furthermore aforementioned coolant and the liquid that is heated in theheating element is by preference water.

The invention is of course not limited to the embodiment described hereabove of the device and the method according to the invention, forexample the carrier plate for the eggs may take various forms and thismay for example have a wire structure so that the steam can flow freelyover the entire surface of the eggs. Furthermore the oven space may beheated in other ways, or this may be heated both by means of steam andby means of electrical resistances.

Notwithstanding the fact that the device according to the invention ishighly suited to using water as coolant, it is not impossible that othercoolants or cooling gases could be used.

1. Device for the controlled heating and cooling of eggs (18) in theirshells at consumption temperature, comprising: an oven space (13) with acarrier plate (7) with a holder for the positioning of the eggs (18)virtually upright; a spray device (12, 78) for the cooling of the eggswith a cooling liquid; a heating element (11) that generates steam; andapparatus (14) which subjects said steam to a forced flow over the eggs(18), wherein said carrier plate (7) has openings (16) such that atleast part of the said steam is guided over the eggs (18) to heatsubstantially the entire surface of the eggs, wherein the device furthercomprises a vibratory source which ensures that liquid present in theoven space (13) or in the heating element (11) is atomised or evaporatedat room temperature or a temperature of 25° C. to 30° C.
 2. Deviceaccording to claim 1, characterised in that said apparatus (14) is aventilator (14).
 3. Device according to claim 2, characterised in thatthe said spraying device (78) co-operates with said ventilator (14) insuch a way that said cooling liquid is substantially evenly distributedover said eggs (18).
 4. Device according to claim 2 or 3, characterisedin that said ventilator (14) has a shaft (70) that is practically at aright angle to said carrier plate (7).
 5. Device according to claim 2 or3, characterised in that said ventilator (14) has a top side onto whicha sprayer (78) of said spraying device debouches in such a way that therotation of the ventilator causes the cooling liquid to be distributedover the eggs (18).
 6. Device according to claim 1 or 2, characterisedin that said spray device (12) comprises at least one sprayer (36) thatpermits the spraying of said cooling liquid in a cylindrical jet ofliquid (48) with an annular section.
 7. Device according to claim 6,characterised in that said sprayer (36) has a cone shaped opening thatissues in a spray hole (47), whereby said liquid is squirted via achannel (37) touching the circumference of this opening so that thisliquid rotates in the opening and is thus guided via said spray hole(47) into the oven space (13).
 8. Device according to claim 7,characterised in that said spray hole (47) has a diameter of 1 mm to 2.5mm.
 9. Device according to claim 6, characterised in that said spraydevice (12) has a sprayer for each holder (17) of the carrier plate (7)so that the eggs (18) placed in the holders can be sprayed individually.10. Device according to claim 6, characterised in that said sprayers(36) are located in a flat plate (33) in which liquid channels (37) areformed by removal of material from this plate.
 11. Device according toclaim 1 or 2, characterised in that said spray device contains sprayslocated in two opposing side walls of the oven space (13).
 12. Deviceaccording to claim 6, characterised in that said spray device (12)comprises liquid channels (37, 43) which connects spray (36) to a sourceof liquid (5), whereby the length of these channels is virtually thesame for all sprayers (36).
 13. Device according to claim 6,characterised in that said vibratory source contains a piezo-electricalceramic element.
 14. Device according to claim 1 or 2, characterised inthat it is provided with a electromagnetic source of radiation forheating the eggs (18) in the oven space (13).
 15. Device according toclaim 1 or 2, characterised in that it is provided with a liquidreservoir consisting of two compartments (5), whereby a firstcompartment (20) has at least one valve (25) that allows liquid to besupplied to said spray device (12) and/or heating element (11), wherebya second compartment (21) is provided with at least one inlet opening(55) so that liquid from the oven space (13) can flow into this secondcompartment (21).
 16. Device according to claim 15, characterised inthat said first compartment (20) has an inclined bulkhead (22) such thatliquid in this compartment (20) flows to said valve (25).
 17. Deviceaccording to claim 16, characterised in that said first compartment (20)is located above said second compartment (21) whereby the bulkhead (22)forms the separation between both compartments.
 18. Device according toclaim 15, characterised in that said inlet opening (55) works inconjunction with a tubular connecting piece (27) that extends betweenthe inlet opening (55) and the upper surface (28) of the liquidreservoir (5).
 19. Device according to claim 1 or 2, characterised inthat it is equipped with an atomizer that allows cooling liquid to beatomized in said free space in order to cool the oven space (13). 20.Device according to claim 1 or 2, characterised in that it comprises acontrol device (15) that works in conjunction with a temperaturemeasuring instrument that measures the temperature in the oven space(13) and governs the supply of steam to the oven space (13) in functionof the measured temperature whereby the control device (15) worksfurther in conjunction with a time counter in order to activate saidspray device (12) at a predetermined moment for a predetermined periodof time.
 21. Method for the controlled heating and cooling of eggs (18)in their shells in order to cause these to set to a predeterminedthickness or to pasteurise them, whereby eggs (18), which may be atdifferent initial temperatures, are placed on a carrier plate (8) in anoven space (13) which is heated according to a particular temperaturecurve by means of steam to a temperature between 95° C. and 110° C.,whereby these eggs (18) are then cooled down with the aid of a coolingliquid, characterised in that said eggs (18) are heated by means ofsteam in the oven space (13), whereby these are then cooled with saidcooling liquid during 10 to 50 seconds, before the eggs (18) havereached such a high temperature in their cores that bacteria aredestroyed, and whereby the eggs are then maintained in the oven space(13) at a temperature below a setting temperature of the yolk while thecore temperature of the eggs (18) rises to a temperature wherebybacteria are destroyed without setting of the yolk.
 22. Procedureaccording to claim 21, characterised in that eggs (18) are placed in theoven space (13), which is heated in accordance with a temperature curvethat lies between the first temperature curve whereby the oven space isheated from 30° to 62° C. in 73 seconds, from 62° to 80° C. in 150seconds and from 80° C. to 98° C. in 135 seconds and a secondtemperature curve whereby the oven space (13) is heated from 30° C. to73° C. in 45 to 60 seconds from 73° C. to 94° C. in 90 seconds, from 94°C. to 98° C. in 40 seconds and then maintained for a period of 210seconds at 98° C.
 23. Procedure pursuant to claim 22 with thecharacteristic that for obtaining eggs (18) in which only the white hasset, the oven space (13) is heated by means of steam for a period of 5.1to 6.8 minutes, whereby then, when the core of the eggs has reached atemperature of between 45° C. and 50° C., the oven space (13) is cooledto approximately the temperature of the cooling liquid and specificallyto a temperature which is lower than 30° C., and heated again to atemperature between 55° C. and 65° C. and preferably to substantially60° C.
 24. Procedure according to one of the claims 21 to 23,characterised in that said steam is guided over the eggs (18), whereby apart of the steam flows along the eggs (18) downwards through saidcarrier plate (57) and to the end of the same in order to heat theunderside of the eggs (18), whereby this steam is then redirected to afree space under an oven plate (6).
 25. Procedure according to one ofthe claims 21 to 23, characterised in that after placing the eggs (18)in the oven space (13), water is subjected to ultrasonic vibration inorder to cause it to evaporate at a relatively low temperature, wherebythe water vapour thus formed then moistens the eggs (18) at least inpart.
 26. Procedure according to one of the claims 21 to 23,characterised in that before the white of the egg (18) has set, it issubjected to a vibration in order to move the yolk of the eggs (18)virtually to the middle of same.
 27. Procedure according to one of theclaims 21 to 23, characterised in that said eggs are at least partlywarmed by means of electromagnetic radiation.
 28. Procedure according toone of the claims 21 to 23, characterised in that said eggs (18) arecooled by spraying the cooling liquid in a jet (48) with an annularsection on the eggs (18), whereby when the cooling liquid comes intocontact with the eggs (18) it flows over the surface of same. 29.Procedure according to one of the claims 21 to 23, characterised in thatsaid cooling liquid is sprayed on the eggs with a pressure of 1 to 4.5bar.
 30. Procedure according to one of the claims 21 to 23,characterised in that after the cooling of the eggs (18) they are keptin the oven space (13) at a consumption temperature that is lower thanthe setting temperature of the white and the yolk and above the breedingtemperature of vegetative cells and at a humidity of at least 50%. 31.Procedure for the pasteurization of eggs in their shells by means of adevice according to claim 1, whereby the core of these eggs is heated toa temperature between 53° C. and 65° C. and maintained at thistemperature for sufficiently long period of time for the bacteriapresent in the eggs to be destroyed, characterised in that said eggs aremoistened with the aid of water vapour at a relatively low temperatureformed by the ultrasonic vibration of water and heated by means of steamso that said core is maintained a sufficiently long time at saidtemperature in order to destroy any bacteria present, whereby the eggsare then cooled within a period of 15 to 120 seconds to a temperature of45° C.
 32. Procedure according to claim 31, characterised in that saideggs are heated at least partially with the aid of electromagneticradiation.
 33. Device according to claim 7, characterised in that saidspray hole (47) has a diameter substantially equal to 2 mm. 34.Procedure according to claim 32, wherein the electromagnetic radiationis microwave radiation.